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Wire EDM Services

Wire EDM Services

Norck: Achieve Intricate Geometries & High Precision with Wire EDM

Norck delivers expert Wire EDM (Electrical Discharge Machining) services, empowering manufacturers across aerospace, medical, tooling, and other sectors to create complex parts with exceptional accuracy, superior surface finishes, and tight tolerances.

Precision Wire EDM Solutions at Norck

Wire EDM Capabilities at Norck

  • Precision Machines: Intricate cuts and tight tolerances using fine conductive wire and controlled sparks.
  • Hard & Exotic Materials: Ideal for hardened steels, tungsten carbide, titanium, and more.
  • Complex 2D/3D Profiles: Create internal features, micro parts, tapers, and forms beyond traditional machining.
  • Complete Solutions: Secondary operations like grinding, polishing, and heat treatment available.

Why Norck for Wire EDM?

  • Extreme Precision: Achieve features and finishes traditional machining can’t match.
  • No Tool Wear: Non-contact process allows for delicate and micro-scale work.
  • Stress- & Burr-Free: Clean cuts without added stress or secondary deburring.
  • Trusted Partner: We collaborate to ensure quality results and on-time delivery.

Norck is certified with the ISO 9001:2015 quality management system, showcasing its dedication to excellence. Key aspects include:

  • International Standards: Ensuring all processes align with globally recognized quality benchmarks.

  • Customer-Centric Approach: Prioritizing customer satisfaction through consistent and reliable service.

  • Continuous Improvement: Emphasizing the optimization of operations and workflows.

  • Operational Excellence: Maintaining efficiency and reliability in all activities.

This certification reflects Norck’s ongoing commitment to quality and performance.

Click here to view Norck's ISO certification.

UNMATCHED ENGINEERING SUPPORT

Engineering Expertise, Every Step of the Way

NORCK offers custom manufacturing and engineering solutions tailored to your specific needs, across various industries.

Optimize Your Design for Production

NORCK's engineers can review your design and provide feedback to improve manufacturability, cost effectiveness, and efficiency.

Your Solution, Your Scale

Whether you need a single prototype or full-scale production, NORCK's engineers are ready to collaborate with you. Contact us to discuss how we can bring your concept to life.

Tailored Solutions for NORCK Customers

NORCK specializes in providing unique manufacturing and engineering solutions designed to meet the specific needs of each client. Our expertise covers a wide range of industries and applications.

What is EDM?

It is a thermal cutting process of metal parts using a high voltage electrical discharge, hence the name EDM (Electrical discharge machining). In this technique, electrical discharges (sparks) heat a metallic shape that engraves through the workpiece.

What are the advantages of EDM?

EDM offers more advantages over traditional cutting methods:

  Accuracy: EDM offers high tolerances and is more accurate than laser and waterjet cutting.

  Clean cuts: There is no impact on the material. Thus, no material deformation and no need for post-processing.

  Material thickness: This process cuts through thick and thin materials. And since the material has no impact, it can cut ductile and brittle materials. The downside is that it can cut only conductive materials

  Cost-effective: The cutting tool (wire) is about 0.2mm, and the cut has no wasted material, making this process very cost-effective.

  Complex shapes: EDM machines can quickly form simple or complex shapes. It is an efficient process but requires well-trained staff to operate and program the machines.

What are the electric discharge machining types?

1. Wire EDM

The first step is to make a hole in the material then the cutting wire is fed through. The cutting wire comes in a wire coil and passes through the material to be collected in another wire coil.

The wire EDM machine uses electrical discharges between the wire (the electrode) and the working piece, as the discharges (sparks) remove material where the wire meets the working piece. To prevent wire wear, we use deionized or dielectric fluid. The wire EDM machine uses a CNC to control the trajectory of the cut.

Wire EDM cut can deviate from the normal of the working piece to make cuts at angles. This process can’t make threads.

EDM - Norck

Wire EDM - Norck

Wire EDM

Wire Curl -EDM -Norck

2. Sunken EDM

The working piece is put into a tank and submerged in a deionized or dielectric fluid to prevent tool wear. The EDM machine uses electrical discharges between a forming tool and the working piece, as the discharges (sparks) remove material where the forming tool meets the working piece.

The material of the forming tool is graphite or copper, which has the complementary shape of the desired body. The EDM machine uses a CNC to control the trajectory of the cut.

EDM engraving can’t have undercuts, and it can’t make threads. Desired shapes shouldn’t include any undercuts or threads.

Sunken EDM

Electrodischarge Machining

Electrodischarge Machining

Norck - Electrodischarge Machining

Norck: Your Data-Driven Partner for On-Demand Manufacturing Excellence

Norck is a technology-powered manufacturing leader specializing in CNC machining, 3D printing, sheet metal fabrication, and injection molding. Our intelligent, data-driven approach ensures exceptional quality, optimized costs, and seamless supply chain management for companies worldwide.

Key Services:

Why Choose Norck?

  • AI-Powered Manufacturing: Data and AI optimize our processes for superior quality, minimized costs, and supply chain visibility
  • Vast Production Capacity: Our extensive partner network in Europe and the US guarantees both low and high-volume production.
  • End-to-End Expertise: Our team of engineers, data scientists, and product developers ensure design for manufacturability and unparalleled service
  • Single-Source Solution: Norck streamlines your supply chain, reduces overhead, enhances purchasing power, and delivers just-in-time results.
  • Online Wire EDM  Services: Norck's online wire EDM  services provide a fast, easy, and reliable way to bring your ideas to life with high quality, custom made parts.
  • Wire EDM  Services Near You: Your search for wire EDM  services ends here. Norck offers tailored engineering and manufacturing support that begin with your unique project needs. Whether you're a local business or searching online, our expert team delivers top-quality, customized wire EDM  solutions to bring your designs to life.

Experience the Norck difference. Get a quote fast for your manufacturing needs today!

OUR SERVICES

WHAT NORCK DOES BEST

WHY NORCK?

Access to Huge Production Capacity - Norck

Get Access to Huge Production Capacity

Besides Norck's own production capacity, Norck has access to hundreds of top quality CNC machining, sheet metal, 3D printing, injection molding, and urethane casting providers across the United States, Germany, and Europe.

 Creating Supply Chain

Creating Supply Chain Resilience

Working with Norck effectively reduces your risks against supply chain shocks, unforeseen delays, price fluctuations, and quality issues, thus increasing your company’s resilience in its outsourcing and supply chain.

Innovation at Work - Norck

Innovation at Work

Besides being an artificial intelligence augmented digital manufacturing company, we also develop extremely innovative manufacturing tools, fixtures and of course software applications such as RapidCAD, a highly intuitive and innovative web based CAD application.

Art artificial intelligent system

Artificial Intelligence Augmented

Norck gathers and uses thousands of data points to augment its engineers with a state of the art artificial intelligent system for better design and manufacturability.

Green Driven - Norck

Green Driven

Norck encourages its partners to be carbon-neutral, and gives carbon neutral compliant suppliers priority over non-compliants.

LEARN MORE ABOUT OUR CAPABILITIES

LEADING ON DEMAND DIGITAL MANUFACTURING COMPANY IN THE UNITED STATES, GERMANY, AND EUROPE.