• Sinker and Wire EDM (Electrical discharge machining):
In the Sinker EDM, the workpiece is put into a tank and submerged in a deionized or dielectric fluid to prevent tool wear. The EDM machine uses electrical discharges between a forming tool and the working piece, as the discharges (sparks) remove material where the forming tool meets the working piece.
In the Wire EDM is a thermal cutting process of metal parts using a high voltage electrical discharge, hence the name wire EDM (Electrical discharge machining). In this technique, electrical discharges (sparks) heat a thin metal wire that cuts through the metallic part. It can cut different shapes into the tube, such as holes, letters, and complex shapes.
• Waterjet Cutting: It uses high-pressure water, generally with abrasive particles, to cut through various materials such as metals, plastics, and stones.
• Laser cutting: A process that uses a focused laser beam to cut sheet metal. The term laser stands for light amplification. It is widely used, from art and custom-made tools to aeronautic and automotive industries.
• Plasma cutting: Plasma cutting is a process that jets gas at high temperatures to cut through electrically conductive materials. Plasma can cut steel, stainless steel, aluminum, brass, and copper. It is widely used, from art and custom-made tools to aeronautic and automotive industries.
2. Additive: By forming a base material into the desired shape.
3D printing: It is a process where a liquid or semi-liquid material is deposited as layers until it solidifies and forms the desired shape. It is widely used in rapid prototyping.